Transport assembly

ABSTRACT

A transport assembly for passing an image receiving member from a transfer station to a fuser assembly. The transport assembly is comprised of a belt assembly and a plenum chamber disposed within the belt assembly. An end section of the plenum chamber extends through one end of the belt assembly in juxtaposition to the nip of the fuser assembly to permit efficacious bridging of receiving members thereto.

United States Patent [1 1 Sanza 1 1 TRANSPORT ASSEMBLY [75] lnventor: Frank J. Sanza, Rochester, NY. [73] Assignee: Xerox Corporation, Stamford, Conn. [22] Filed: Dec. 30, 1971 [21] Appl. No.: 213,891

[52] US. Cl. 355/3, 355/73 [51] Int. Cl ..'G03g 15/00 [58] Field of Search 355/3, 8, 10, 73

[56] References Cited UNITED STATES PATENTS 3,536,401 10/1970 Mason 355/10 X 3,600,082 8/1971 Knechtel 355/8 3,642,365 2/1972 Egnaczak 355/8 July3,1973

11/1966 Stanton 355/10 12/1968 Mihojevich 355/10 Primary Examiner- John M. Horan Attorney-James J. Ralabate, Bernard A. Chiama et al.

[57] ABSTRACT A transport assembly for passing an image receiving member from a transfer station to a fuser assembly. The transport assembly is comprised of a belt assembly and a plenum chamber disposed within the belt assembly. An end section of the plenum chamber extends through one end of the belt assembly in juxtaposition to the nip of the fuser assembly to permit efficacious bridging of receiving members thereto.

5 Claims, 4 Drawing Figures PATENTEU JUL 3 i973 SHHIIBFZ BACKGROUND OF THE INVENTION This invention relates to electrostatography, and more particularly, to a method and apparatus for transporting an image receiving member from the transfer station to the fuser assembly of an electrostatographic machine.

In the practice of xerography as described in US. Pat. No. 2,297,691 to Chester F. Carlson, a xerographic surface comprising a layer of photoconductive insulating material affixed to a conductive backing is used to support electrostatic images. In the usual method of carrying out the process, the xerographic plate is electrostatically charged uniformly over its surface and then exposed to a light pattern of the image being reproduced to thereby discharge the charge in the areas where light strikes the layer. The undischarged areas of the layer thus form an electrostatic charge pattern in conformity with the configuration of the original light pattern.

The latent electrostatic image may then be developed by contacting it with a finely divided electrostatically attractable material, such as a resinous powder. The powder is held in the image areas by the electrostatic fields on the layer. Where the field is greatest, the greatest amount of material is deposited; and where the field is least, little or no material is deposited. Thus, a powder image is produced in conformity with the light image of the copy being reproduced. The powder is subsequently transferred to a sheet of paper or other surface and suitably affixed to thereby form a permanent print.

The toner may be fixed by passing the sheet of paper or other surface including the transferred image between a heated roller and a second roller in pressure contact therewith whereby the toner becomes fused to the sheet of paper. In accordance with such techniques, the temperature to which the toner is generally raised is a temperature at which the toner particles coalesce or flow together and wet the paper surface to effect thereby a permanent bond. In order that any electrostatic machine may operate effectively, particularly high speed machines, it is necessary to introduce reliably a receiving member into a fuser assembly.

OBJECTS OF THE INVENTION An object of this invention is to provide a novel fuser transfer assembly.

Another object of this invention is to provide a novel method and apparatus for transporting a receiving member into a fuser assembly operating at elevated temperatures.

A further object of this invention is to provide a novel method and apparatus for transporting a receiving member from the transfer station of an electrostatographic machine to the fuser assembly thereof.

SUMMARY OF THE INVENTION These and other objects of the invention are obtained by providing a transport assembly including a belt assembly and a plenum chamber disposed therein. The plenum chamber is formed with an end section extending through the belt assembly in juxtaposition to the nip of the fuser assembly and provided with means for the efficacious bridging of receiving members.

DESCRIPTION OF THE DRAWINGS A better understanding of the present invention as well as other objects and further features thereof will become apparent upon consideration of the following detailed disclosure thereof, especially when taken with the accompanying drawings, wherein like numerals designate like parts throughout.

FIG. 1 is a schematic sectional view of an electrostatic reproduction machine embodying the principles of the invention;

FIG. 2 is an enlarged elevational view in cross-section of the transport assembly positioned between the transport station and the fuser assembly of such a reproduction machine, and includes a schematic flow diagram of the method of operation;

FIG. 3 is a partial plane view, greatly exaggerated of the end section of transport assembly adjacent the nip of the fuser assembly; and

FIG. 4 is a top plane view (greatly simplified) of the plenum chamber.

For a general understanding of the illustrated copier/reproduction machine in which the invention may be incorporated, reference is bad to FIG. 1 in which the various system components for the machine are schematically illustrated. A document D to be copied is placed upon a transparent support platen P fixedly arranged in an illumination assembly, generally indicated by the reference numeral 10, positioned at the left end of the machine. Light rays from an illumination system are" flashed upon the document to'produce image rays corresponding to the informational areas. The image rays are projected by means of an optical system onto the photosensitive surface of a xerographic plate in the form of a flexible photoconductive belt 12 arranged on a belt assembly, generally indicated by the reference numeral 14.

The belt 12 comprises a photoconductive layer of selenium which is the light receiving surface and imaging medium for the apparatus, on a conductive backing. The surface of the photoconductive belt is made photosensitive by a previous step of uniformly charging the same by means of a corona generating device or corotron 13.

The belt is journaled for continuous movement upon three rollers 20, 21 and 22 positioned with their axes in parallel. The photoconductive belt assembly 14 is slidably mounted upon two support shafts 23 and 24 with the roller 22 rotatably supported on the shaft 23 which is secured to the frame of the apparatus and is rotatably driven by a suitable motor and drive assembly (not shown) in the direction of the arrow at a constant rate. During exposure of the belt 12, the portion exposed is that portion of the belt running between rollers 20 and 21. During such movement of the belt 12, the reflected light image of such original document positioned on the platen is flashed on the surface of the belt to produce an electrostatic latent image thereon at exposure station A.

As the belt surface continues its movement, the electrostatic image passes through a developing station B in which there is positioned a developer assembly generally indicated by the reference numeral 15, and which provides development of the electrostatic image by means of multiple brushes 16 as the same moves through the development zone.

The developed electrostatic image is transported by the belt to a transfer station C whereat a sheet of copy paper is moved between a transfer roller and the belt at a speed in synchronism with the moving belt in order to accomplish transfer of the developed image solely by an electrical bias on the transfer roller. There is provided at this station a sheet transport mechanism generally indicated at 17 adapted to transport sheets of paper from a paper handling mechanism generally indicated by the reference numeral 18 to the developed image on the belt at the station C.

The sheet is stripped from the belt 12 and conveyed by the transport assembly of this invention, generally indicated as 29, into a fuser assembly, generally indicated by the reference numeral 19, wherein the developed and transferred xerographic powder image on the sheet material is permanently affixed thereto. After fusing, the finished copy is discharged from the apparatus at a suitable point for collection externally of the apparatus.

Further details regarding the structure of the belt assembly l4 and its relationship with the machine and support therefor may be found in the copending Application Ser. No. 102,3]2 assigned to the same assignee.

Referring now to FIG. 2, the transport assembly 29 is comprised of a plenum assembly, generally indicated as 30; a forward roller 32; a rear roller assembly, generally indicated as 34; and a plurality of endless belts 36. The plenum assembly 30 is comprised of a molded top section, generally indicated as 38, suitably affixed to a bottom section 40 having orifices 42 provided therein, to form a plenum zone 41. The top section 38 includes a top wall 44, side walls 46 and 48, a front wall 50 and a rear wall configuration, generally indicated as 52,

comprised of finger-like sections 54. The top wall 44 of section 38 is formed with a conduit 58 which is in fluid communication through line 60 with the suction side of a fan 62, with the discharge side thereof being vented to the atmosphere through line 64, as more fully hereinafter described. it is understood that a plurality of such conduits may be formed in the top wall 44 of section 38 as required for proper operation of the machine.

The rear roller assembly 34, is comprised of a plurality of rollers 82, positioned on and affixed to a shaft 84 suitably driven by a drive means, schematically illustrated as 85. Each roller 82 mounted on the shaft 84 is disposed between sections 54 of the plenum assembly 30 in a manner such that the ends of the sections 54 may be placed in closed juxtaposition to the nip of a fuser assembly, as hereinafter more fully discussed. Each of the endless belts 36 is formed with open sections or orifices 86. The configuration of the orifices 42 in the plenum assembly 30 corresponds to the areas over which the belts 34 course thereby placing the orifices 86 of the belts in intermittent fluid communication therewith. The transport assembly 29 as hereinabove mentioned is disposed in the machine (FIG. 1) between the transfer station C and the fuser assembly 19. The transfer station C includes a transfer roller 90 in contact with the photoconductive belt 12. The fuser assembly 19 includes a fuser roller 92 suitably heated by an element 94 and in pressure contact with a roller 96.

In operation, the rear roller assembly 34 is caused to rotate clockwise by drive means 85 to effect movement of the belts 36 as shown by the arrow. The conduit 58 of the plenum assembly 30 is placed in fluid communication with the fan 62 thereby lowering the pressure within the plenum zone 41 which results in a flow of the surrounding gaseous medium, such as air, through the orifices 42 into the plenum zone 41 to be vented via line 64 to the atmosphere. Upon passage of an image receiving member through the transfer station C, the image receiving member is held against the belts 36 by the air flow hereinabove described, and is caused to move to the fuser assembly by the movement of the belts 36. The close positioning of the rear end section 52 of the transport assembly 29 to the nip of the fuser assembly 19 ensures repetitive and positive bridging of receiving members thereinto.

While the orifices 42 are described as being formed in the bottom section 40 in a configuration to correspond to the areas over which the belts 36 are positioned, other configurations are contemplated. It will be understood that the orifices 42 provided in the bottom section 40 will have a regular geometric configuration, e.g., evenly spaced along a line, etc. The number, spacing and size of the open sections 86 in the endless belts 36 are selected to achieve the desired result without sacrifice to belt integrity over extended periods of operation. Additionally, while it is contemplated that all belts are similarly formed, it is understood that one or more belts may be solid, and that the areas of the bottom section 40 over which any such belt would course may not be provided with orifices.

While the instant invention as to its objects and advantages has been described herein as carried in specific embodiments thereof, it is not desired to be Iimited thereby; but it is intended to cover the invention broadly within the scope of the appended claims.

What is claimed is:

1. A transport assembly positioned within a machine for. passing a flexible receiving member from a first station to a second station therein which comprises:

a receiving roller means disposed near said first station therein;

a rear roller means disposed near said second station and comprised of a plurality of rollers mounted on a shaft;

a plurality of endless belts positioned on said receiving and rear rollers means and forming an intermediate area therebetween;

a container positioned within said intermediate area extending between said rollers and forming a plenum zone, said container comprising: an outlet conduit means;

a surface of a wall thereof in juxtaposition to one course of said endlessbelts, said wall being provided with a plurality of orifices; and

a plurality of sections at one end of said container extending between the rollers of said rear roller means;

a fan means in fluid communication with said conduit means; and

a drive means to effect rotation of said roller means to move said belt about said roller means.

2. The apparatus as defined in claim 1 wherein the endless belts are provided with open sections.

3. The apparatus as defined in claim 2 wherein the orifices provided in said wall are within the course of each of said belts.

4. The apparatus as defined in claim 1 wherein said drive means is associated with said rear roller means.

5. The apparatus as defined in claim 2 wherein said transport assembly is positioned between a transport station and a fuser assembly of an electrostatographic machine with said rear roller means being in juxtaposition to said fuser assembly and said wall is the bottom wall of said container.

l ll i UNITED STATES PATENT OFFICE, CERTIFICATE OF CORRECTION P t t No. 3,743,403 Dated July 3, 1973 Invento Frank J. Sanza It is certified that error appears in the aboveidentified patent and that said Letters Patent are hereby corrected as shown below:

In the drawings Figure 4, change numeral "35" to 44 Column 3, line 55, change "34" to 36 Signed and sealed this 18th day of June 1974.

(SEAL) Attest:

EDWARD M.FLETCHER,JR. c. MARSHALL DANN Attesting Officer Commissioner of Patents F ORM PO-] 050 (10-69) I USCOMM-DC GOING-P69 w u.s. GOVERNMENT PRINTING OFFICE 1 nu o-sio-sM.

UNITED STATES PATENT OFFICE. CERTIFICATE OF CORRECTION Patent; No. 3,743,403 Dated Jug 3, 1973 lnve t fl Frank J. Sanza It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:

In the drawings, Figure 4, change numeral "35 to 44 Column 3, line 55, change "34," to ,36, 9-.

Signed and sealed this 18th day of June 1974,.

(SEAL) Attest:

EDWARD M.FLETHER ,JR. c. MARSHALL DANN a, Attest ng Off cer Commissioner of Patents F ORM PC4050 (10-69) USCOMM-DC- 603164 69 2 us. Govinuunn PRINTING OFFICE I"! man-s34. 

1. A transport assembly positioned within a machine for passing a flexible receiving member from a first station to a second station therein which comprises: a receiving roller means disposed near said first station therein; a rear roller means disposed near said second station and comprised of a plurality of rollers mounted on a shaft; a plurality of endless belts positioned on said receiving and rear rollers means and forming an intermediate area therebetween; a container positioned within said intermediate area extending between said rollers and forming a plenum zone, said container comprising: an outlet conduit means; a surface of a wall thereof in juxtaposition to one course of said endless belts, said wall being provided with a plurality of orifices; and a plurality of sections at one end of said container extending between the rollers of said rear roller means; a fan means in fluid communication with said conduit means; and a drive means to effect rotation of said roller means to move said belt about said roller means.
 2. The apparatus as defined in claim 1 wherein the endless belts are provided with open sections.
 3. The apparatus as defined in claim 2 wherein the orifices provided in said wall are within the course of each of said belts.
 4. The apparatus as defined in claim 1 wherein said drive means is associated with said rear roller means.
 5. The apparatus as defined in claim 2 wherein said transport assembly is positioned between a transport station and a fuser assembly of an electrostatographic machine with said rear roller means being in juxtaposition to said fuser assembly and said wall is the bottom wall of said container. 